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MINISLIDE MSQscale (sample) — extraction review

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SCHNEEBERGER

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5

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Accessories

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5.1 Extensions

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Wherever the interface module cannot be mounted directly at the sensor, the extension kit can be used. A flexible flat cable (Flat Flex Cable, abbreviated: FFC) is used between the sensor print and the interface module.

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This offers the following benefits:

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- By moving the interface module, the mass of the moving system can be reduced by moving the interface module to a non-moving location.

- The shielded FFC cable included in the extension set is also designed to be dynamically loaded. The minimum recommended bending radius is 10 mm. In contrast, the flexible sensor print can only be installed statically.

- The FFC cable provides a low push force. This can be a benefit wherever a cable that can be used in a cable carrier is too rigid.

- The FFC cable can also be folded once during installation.

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Installation example of MINISLIDE MSQscale with FFC extension

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FFC cables are available in three lengths: 250 mm, 400 mm and 600 mm. An adapter board is delivered with the FFC extension cable.

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FFC cable with adapter

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Adapter

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It is used for the electrical connection between the sensor print and the extension cable. Two ZIF connectors are available on the adapter for this purpose.

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Clamp plate

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Can be used for stress relief or to guide the FFC cable. Two M3 spacer sleeves are installed on the board.

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Accessories

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Base plate

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Can be used as a base or for clamping the cable.

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5 Accessories

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5.2 MINISLIDE MSQscale Counter and Position Indicator

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For simple applications, experimental or prototype setups, we recommend the USB counters from Heilig & Schwab GmbH & Co. KG. The following counters can be ordered directly from Heilig & Schwab GmbH & Co. KG (www.heilig-schwab.de).

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1-axis USB Counter

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5.2.1. 1-axis USB Counter

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The USB counter allows a MINISCALE PLUS or similar incremental encoder with TTL, 1 Vpp, or 11 µAss signal output to be connected directly to a computer using a USB interface.

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With the included driver software, the USB counter can be quickly and easily integrated into your application.

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3-axis USB Counter

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5.2.2. 3-axis USB Counter

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The USB counter allows three MINISCALE PLUS or similar incremental encoders with TTL, or 1 Vpp signal output to be connected directly to a computer using a USB interface. Every counter input additionally has a latch signal input at its disposal.

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With the included driver software, the USB counter can be quickly and easily integrated into your application.

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Digital display program "UCount basic"

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5.2.3. "UCount basic" Digital Display Program

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UCount basic is a digital display program for the evaluation of linear and angle sensors, which are connected to a computer (PC, laptop or tablet) via USB counters from Heilig & Schwab GmbH & Co. KG. Alternatively, the counters can also be connected to the computer via WLAN.

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- Simple operation and clear presentation of all functions

- Meter display of up to 9 signal inputs

- Meter stop function

- Audible meter monitoring (threshold value)

- Calculation functions (addition, subtraction)

- Measuring functions (spacing, angle, included angle, radius)

- Correction function (linear correction, step-by-step (SBS) correction, parallelism correction)

- Reference point administration

- Expandable based on customer preference

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System requirements:

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- PC, laptop or tablet

- Windows Operating System, 32 or 64-bit version

- USB or WLAN interface

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6 Dimension Tables, Load Capacities, Weights and Moment Loads

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6.1 MSQS 7

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Table 1

Name			Sizes
Name			MSQS 7-30.20	MSQS 7-40.28	MSQS 7-50.36	MSQS 7-60.50	MSQS 7-70.58
Dimensions (mm)	A	System height	8	8	8	8	8
	A1	System height with sensor	9.2	9.2	9.2	9.2	9.2
	B	System width	17	17	17	17	17
	B1	Rail width	7	7	7	7	7
	B2	Distance between locating surfaces	5	5	5	5	5
	J	Carriage height	6.5	6.5	6.5	6.5	6.5
	J1	Rail height	4.5	4.5	4.5	4.5	4.5
	H	Stroke	20	28	36	50	58
	L	System length	30	40	50	60	70
	L1	Attachment hole spacing	10	10	10	10	10
	L2	Attachment hole start/end spacing	10	10	10	10	10
	L4	Attachment hole spacing	15	15	15	15	15
	L5	Attachment hole start/end spacing	7.5	5	10	7.5	5
	N	Lateral attachment hole spacing	12	12	12	12	12
	e	Thread	M2	M2	M2	M2	M2
	f1	Attachment hole diameter	2.4	2.4	2.4	2.4	2.4
	f2	Screw hole diameter	4.2	4.2	4.2	4.2	4.2
	g	Usable thread length	3	3	3	3	3
	g1	Clamping length	2.2	2.2	2.2	2.2	2.2
		Ball diameter	1	1	1	1	1
	f3	Distance to first through hole	5.7	6	7	15	15
	f4	Spacing of through hole	-	28	36	30	40
	f5	Lateral spacing of through hole	8.5	8.5	8.5	8.5	8.5
	s	Sensor Mid-point	15	20	25	30	35
	S1	Spacing from sensor	3.7	3.7	3.7	3.7	3.7
	S2	Sensor width	5.4	5.4	5.4	5.4	5.4
	S3	Sensor length	13	13	13	13	13
	S4	Length of the sensor print	75	75	75	75	75
	rmin	Permissible bending radius	2	2	2	2	2
Load capacity (N)	C0	Static load capacity	1193	1670	2148	2386	2864
Load capacity (N)	C	Dynamic load capacity (≙ C100)	609	770	919	989	1124
Torque (Nm)	M0Q	Permissible lateral static torque	5.1	7.2	9.2	10.3	12.3
	M0L	Permissible static torque lengthwise	5	8.6	13.1	15.8	21.8
	MQ	Permissible lateral dynamic torque	2.6	3.3	4	4.3	4.8
	ML	Permissible dynamic torque lengthwise	2.5	4	5.6	6.5	8.5
Weight (g)			24.5	32.6	40.5	48.5	56.3

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Dimension Tables, Load Capacities, Weights and Moment Loads

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6 Dimension Tables, Load Capacities, Weights and Moment Loads

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6.2 MSQS 9

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Name			Sizes
Name			MSQS 9-40.34	MSQS 9-50.42	MSQS 9-60.50	MSQS 9-70.58	MSQS 9-80.66
Dimensions (mm)	A	System height	10	10	10	10	10
	B	System width	20	20	20	20	20
	B1	Rail width	9	9	9	9	9
	B2	Distance between locating surfaces	5.5	5.5	5.5	5.5	5.5
	J	Carriage height	8	8	8	8	8
	J1	Rail height	5.5	5.5	5.5	5.5	5.5
	H	Stroke	34	42	50	58	66
	L	System length	40	50	60	70	80
	L1	Attachment hole spacing	10	10	10	10	10
	L2	Attachment hole start/end spacing	10	10	10	10	10
	L4	Attachment hole spacing	20	20	20	20	20
	L5	Attachment hole start/end spacing	10	5	10	5	10
	N	Lateral attachment hole spacing	15	15	15	15	15
	e	Thread	M3	M3	M3	M3	M3
	f1	Attachment hole diameter	3.5	3.5	3.5	3.5	3.5
	f2	Screw hole diameter	6	6	6	6	6
	g	Usable thread length	3	3	3	3	3
	g1	Clamping length	2	2	2	2	2
		Ball diameter	1	1	1	1	1
	f3	Distance to first through hole	10	10	15	15	15
	f4	Spacing of through hole	-	30	30	40	50
	f5	Lateral spacing of through hole	10	10	10	10	10
	s	Sensor Mid-point	20	25	30	35	40
	S1	Spacing from sensor	4.2	4.2	4.2	4.2	4.2
	S2	Sensor width	5.4	5.4	5.4	5.4	5.4
	S3	Sensor length	13	13	13	13	13
	S4	Length of the sensor print	75	75	75	75	75
	rmin	Permissible bending radius	2	2	2	2	2
Load capacity (N)	C0	Static load capacity	1432	1909	2386	2864	3341
Load capacity (N)	C	Dynamic load capacity (≙ C100)	692	846	989	1124	1252
Torque (Nm)	M0Q	Permissible lateral static torque	7.6	10.1	12.6	15.2	17.7
	M0L	Permissible static torque lengthwise	6.7	10.8	15.8	21.8	28.7
	MQ	Permissible lateral dynamic torque	3.7	4.5	5.2	6	6.6
	ML	Permissible dynamic torque lengthwise	3.2	4.8	6.5	8.5	10.7
Weight (g)			45.6	56.9	68.1	79.2	90.3

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6 Dimension Tables, Load Capacities, Weights and Moment Loads

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6.3 MSQS 12

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Name	Name			Sizes
	Name			MSQS 12-50.45	MSQS 12-80.63	MSQS 12-100.70	MSQS 12-100.70
Dimensions (mm)		A	System height	13	13	13	13
		B	System width	27	27	27	27
		B1	Rail width	12	12	12	12
		B2	Distance between locating surfaces	7.5	7.5	7.5	7.5
		J	Carriage height	10	10	10	10
		J1	Rail height	7.5	7.5	7.5	7.5
		H	Stroke	45	48	63	70
		L	System length	50	60	80	100
		L1	Attachment hole spacing	15	15	15	15
		L2	Attachment hole start/end spacing	10	7.5	10	12.5
		L4	Attachment hole spacing	25	25	25	25
		L5	Attachment hole start/end spacing	12.5	5	15	12.5
		N	Lateral attachment hole spacing	20	20	20	20
		e	Thread	M3	M3	M3	M3
		f1	Attachment hole diameter	3.5	3.5	3.5	3.5
		f2	Screw hole diameter	6	6	6	6
		g	Usable thread length	3.5	3.5	3.5	3.5
		g1	Clamping length	3	3	3	3
			Ball diameter	1.5	1.5	1.5	1.5
		f3	Distance to first through hole	10	15	17.5	20
		f4	Spacing of through hole	30	30	45	60
		f5	Lateral spacing of through hole	13.5	13.5	13.5	13.5
		s	Sensor Mid-point	25	30	40	50
		S1	Spacing from sensor	6.7	6.7	6.7	6.7
		S2	Sensor width	5.4	5.4	5.4	5.4
		S3	Sensor length	13	13	13	13
		S4	Length of the sensor print	75	75	75	75
		rmin	Permissible bending radius	2	2	2	2
Load capacity (N)		C0	Static load capacity	2685	3759	5370	7518
Load capacity (N)		C	Dynamic load capacity (≙ C100)	1427	1806	2318	2934
Torque (Nm)		M0Q	Permissible lateral static torque	18.9	26.5	37.9	53
		M0L	Permissible static torque lengthwise	15.7	27	49.5	90.1
		M0	Permissible lateral dynamic torque	10.1	12.7	16.3	20.7
		ML	Permissible dynamic torque lengthwise	8.3	12.9	21.4	35.1
Weight (g)			Weight (g)	103.9	124.4	165.5	206.5

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6 Dimension Tables, Load Capacities, Weights and Moment Loads

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6.4 MSQS 15

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Name			Sizes
Name			MSQS 15-70.66	MSQS 15-90.70	MSQS 15-110.96	MSQS 15-130.102
Dimensions (mm)	A	System height	16	16	16	16
	B	System width	32	32	32	32
	B1	Rail width	15	15	15	15
	B2	Distance between locating surfaces	8.5	8.5	8.5	8.5
	J	Carriage height	12	12	12	12
	J1	Rail height	9.5	9.5	9.5	9.5
	H	Stroke	66	70	96	102
	L	System length	70	90	110	130
	L1	Attachment hole spacing	20	20	20	20
	L2	Attachment hole start/end spacing	15	15	15	15
	L4	Attachment hole spacing	40	40	40	40
	L5	Attachment hole start/end spacing	15	5	15	5
	N	Lateral attachment hole spacing	25	25	25	25
	e	Thread	M3	M3	M3	M3
	f1	Attachment hole diameter	3.5	3.5	3.5	3.5
	f2	Screw hole diameter	6	6	6	6
	g	Usable thread length	4	4	4	4
	g1	Clamping length	5	5	5	5
		Ball diameter	2	2	2	2
	f3	Distance to first through hole	15	25	25	25
	f4	Spacing of through hole	40	40	60	80
	f5	Lateral spacing of through hole	16	16	16	16
	s	Sensor Mid-point	35	45	55	65
	S1	Spacing from sensor	8.3	8.3	8.3	8.3
	S2	Sensor width	5.4	5.4	5.4	5.4
	S3	Sensor length	13	13	13	13
	S4	Length of the sensor print	75	75	75	75
	rmin	Permissible bending radius	2	2	2	2
Load capacity (N)	C0	Static load capacity	4773	7637	8592	11456
Load capacity (N)	C	Dynamic load capacity (≙ C100)	2611	3628	3940	4820
Torque (Nm)	M0Q	Permissible lateral static torque	42.5	68	76.5	102
	M0L	Permissible static torque lengthwise	36.7	80.9	99.5	166.6
	MQ	Permissible lateral dynamic torque	23.2	32.3	35.1	42.9
	ML	Permissible dynamic torque lengthwise	20.1	38.4	45.6	70.1
Weight (g)			216.2	277.5	338.6	399.5

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7 Load Carrying Capacity and Service Life

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7.1 Principles

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The load capacities are based on the principles of DIN 636.

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In accordance with DIN in most applications a permanent overall deformation of 0.0001 times the rolling element diameter can be permitted without adversely affecting the operating behaviour of the bearing. Consequently, the static load capacity C0 is set sufficiently high that the aforementioned deformation occurs approximately when the equivalent static load corresponds to the static load capacity. Being guided by the dynamic load capacity C is recommended so that the aforementioned overall deformation does not occur.

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The dynamic load capacity C is the load at which a nominal service life L of 100 km of travel distance is achieved. It is important to note when calculating the service life that not only the load, which acts vertically on the guideway, should be taken into account but also the load spectrum of all acting forces and moments.

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The service life corresponds to the total travel distance in meters which a guideway facilitates. And this is before any noticeable material fatigue on one of the roller guideway elements. The nominal service life is achieved when 90% of the guideways of identical construction reach or exceed the corresponding travel distances under normal operating conditions.

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Critical for the dimensioning of the guideways are the loads occurring proportionally with the dynamic load capacity C.

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The dynamic load capacity C as given in the catalog corresponds to (Δ) the definition of C₁₀₀.

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Definition of service life

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As previously mentioned, the dynamic load capacity C100 is based on a service life of 100 km. Other manufacturers frequently indicate the load capacity C50 for a service life of 50 km. The resulting load capacities from this are more than 20% higher than specified by the DIN ISO standard.

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Conversion example for ball bearings

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Convert C50 load capacities to C100 in accordance with the DIN ISO standard:

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C100 = 0.79 ∙ C50

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Convert C100 load capacities to C50:

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C50 = 1.26 ∙ C100

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C50 = dynamic load capacity C in N for 50 km of travel distance

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C100 = dynamic load capacity C in N for 100 km of travel distance, defined in accordance with DIN ISO standard

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Load Carrying Capacity and Service Life

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Table 1

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C50	= dynamic load capacity C in N for 50 km of travel distance
C100	= dynamic load capacity C in N for 100 km of travel distance, defined in accordance with DIN ISO standard

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7 Load Carrying Capacity and Service Life

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7.2 Calculation of Service Life L in Accordance with the DIN ISO Standard

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7.2.1. The Formula for Calculating the Nominal Service Life for Ball Guideways in Meters is as follows:

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L = a · ( C_eff / P )³ · 10⁵ m

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Event probability factor a

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The load carrying capacities for roller-contact bearings correspond to the DIN ISO standard. This represents a value from the service life calculation, which has a 90% chance of being exceeded during operational use of the guideway.

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If the previously mentioned theoretical service life probability factor of 90% is not sufficient, the service life values will need to be adjusted by a factor a.

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Event probability in %	90	95	96	97	98	99
Factor a	1	0.62	0.53	0.44	0.33	0.21

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7.2.2. The Formula for Calculating Nominal Service Life in Hours is as follows:

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Lh = L / (2 · s · n · 60) = L / (60 · vm)

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7.2.3. Effective Load Carrying Capacity C_eff

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Constructive and external influences can reduce the dynamic load capacity C of MINI-X products in such a way that C_eff must be calculated.

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C_eff = f_K · C

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C_eff = Effective load carrying capacity N f_K = Contact factor C = Maximum permissible dynamic load carrying capacity in N

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a = Event probability factor

Ceff = Effective load carrying capacity N

P = Dynamic, equivalent load in N

L = Nominal service life in m

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L = Nominal service life in m

Lh = Nominal service life in h

s = Stroke length in m

n = Stroke frequency in min-1

vm = Medium travelling speed in m/min

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Ceff = Effective load carrying capacity N

fk = Contact factor

C = Maximum permissible dynamic load carrying capacity in N

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a	= Event probability factor
Ceff	= Effective load carrying capacity N
P	= Dynamic, equivalent load in N
L	= Nominal service life in m

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L	= Nominal service life in m
Lh	= Nominal service life in h
s	= Stroke length in m
n	= Stroke frequency in min-1
vm	= Medium travelling speed in m/min

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Ceff	= Effective load carrying capacity N
fk	= Contact factor
C	= Maximum permissible dynamic load carrying capacity in N

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7 Load Carrying Capacity and Service Life

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Contact factor fₖ

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If multiple carriages are mounted back-to-back with minimal spacing (L_b < L), an even weight distribution will be difficult to achieve due to the manufacturing tolerances of the guideway elements and mounting surfaces. Installation situations such as these can be allowed for with the contact factor fk:

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Number of carriages	1	2	3	4	5
Contact factor fk	1	0.81	0.72	0.66	0.62

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7.2.4. Dynamically Equivalent Load P

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The loads (F) acting on a linear guideway system are subject to frequent fluctuations during operation. This set of circumstances should be taken into account when calculating service life. The varying load absorption of the guideway at varying operating conditions during the travel distance is described as being the dynamic equivalent load P.

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Stepped load

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P = ∛((1/L)(F₁³ · L₁ + F₂³ · L₂ + ... Fₙ³ · Lₙ))

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Load Carrying Capacity and Service Life

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Sinusoidal load

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P = 0.7 Fmax

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P = Equivalent load in N

F1... Fₙ = Individual load in N during the partial travel distance L ... Lₙ

Fmax = Max. load in N

L = L1 + ... + Lₙ = Total travel during one load cycle in mm

L1... Lₙ = Partial travel distance in mm of one individual load during a load cycle

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L = Length of the (longer) carriage in mm

Lb = Carriage spacing in mm

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Ordering Information

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Order designation:

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This table defines an ordering code: 100MSQ-Scale7-30.20-A-MG-0.1-RS-SB-SH-HA-KB — 13 segments

100Quantityfree-form value
MSQ-ScaleSeriesMSQS
7-Rail width B1free-form value
30.Rail length Lfree-form value
20-Stroke Hfree-form value
A-Analog oder DigitalA、D
MG-Interface moduleMG、OG、NL、MM、KI
0.1-Resolution [µm]0.1、1、10
RS-Special Reference markRS
SB-Special Drilling patternSB
SH-Special Stroke (1)SH
HA-Height-matchedHA
KBCustomer-specific lubricationKB

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Legend:
A	Analog	KI	Without Interface modul
D	Digital	RS	Special Reference mark
MG	With housing (Standard)	SB	Special Drilling pattern
OG	Without housing	SH	Special Stroke (1)
NL	Only circuit board	HA	Height-matched
MM	Micro Match	KB	Customer-specific lubrication

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(1) The SH option shortens the stroke according to customer's request and at the same time lengthens the cage to the maximum to enable highest possible loads.

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Options:

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The options must be ordered separately:

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Order number	Article
556 100 151	Base plate
556 100 152	Clamp plate
556 100 160	FFC extension cable 250 mm including Adapter
556 100 161	FFC extension cable 400 mm including Adapter
556 100 162	FFC extension cable 600 mm including Adapter

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